Assembly Systems
Individually Designed and Manufactured
High-Quality and Reliable Systems Engineering
Joining Technology Based on the Full-Service Principle
Every FMW Friedrich assembly system is individually designed and precisely tailored to the customer’s specific operating conditions. From initial consultation and engineering through manufacturing and commissioning, you benefit from our comprehensive full-service principle.
Close collaboration simplifies the entire project process and creates efficient structures for the best possible result: you receive a turnkey assembly system with high-quality components – flexible, serviceable and designed for a long operating life.
Project Examples
Built for Our Customers
Roller Conveyor Assembly System
Dual Manual Loading
- Projection and length measuring system
- NE2-K with a maximum force of 12 kN
- Automatic riveting head lubrication
- Riveting and joining with one riveting unit
- Anvil plate with automatic lifting function
- Working area: 1,000 x 500 mm
- Automatically closing safety doors
- Custom workpiece carrier development with base carrier and coding
- Manual loading slide with an “emergency brake” end stop, eliminating crushing hazards
- Mirrored workstation layout, including removable picking bins
Assembly System for Brake Pad Clips
Optimal Use of Space
- NE402 with a maximum force of 20 kN
- Projection measuring system
- Rotary indexing table with a diameter of 900 mm and four stations
- Scanner unit for product identification
- Fixed riveting station with pressing cylinder
- Two-hand activation
- Workpiece carrier coding
- Servo-pneumatic ejector with part sorting and automatic setup function
- Indexed conveyor with part placement monitoring
Kinematics Assembly System
Joining, Riveting and Inspection
- NE400 with a maximum force of 20 kN
- Servo joining unit with a maximum force of 20 kN
- Projection measurement on the joining unit
- Rotary indexing table, diameter 1,100 mm, with two stations
- Vision sensor and measuring probe for checking the component height before riveting
- Wide-range axis with a travel range of 800 x 350 mm
- Two-hand activation using Safe-Balls
- Workpiece carrier coding and assembly management
- Automatic homing at the start of a shift or work cycle
- Reject chute for NOK parts
- Small-load-carrier (KLT) holding system
The FMW Friedrich Full-Service Principle
Everything from a Single Source
We advise our customers long before a specific solution is implemented, drawing on comprehensive expertise in riveting and assembly processes. We consider not only the individual machine, but the entire production workflow, including all relevant requirements, interfaces and operating conditions. This establishes a clear understanding at an early stage of which solution is technically appropriate, economically viable and reliable over the long term.
On this basis, we develop customized production concepts precisely tailored to your components, production volumes, process requirements and production objectives. The riveting process can be combined with additional manufacturing processes and integrated into existing or newly planned production environments.
Consulting with Process Expertise
This results in assembly systems that not only automate individual operations but efficiently support the entire production process.
The end-to-end digitalization of FMW riveting machines enables the cross-technology integration of processes and production operations in a smart factory.
Clearly defined interfaces to customer-specific systems provide the basis for transparent workflows, reliable process monitoring and efficient workforce and resource planning.
Drawing on our many years of experience, we clarify all key factors required for successful implementation during the consultation and quotation phase. These include production volumes, staffing requirements, payback period and degree of automation. In this way, a customized quotation becomes a customized solution – planned for real-world requirements, professionally implemented and designed for long-term use in industrial production.
